玻璃纤维增强建筑用聚乙烯树脂复合材料的性能

采用剥离测试方法来表征制得的玻璃纤维增强建筑用聚乙烯树脂复合材料的界面黏结强度,并对其进行红外光谱、接触角、微观组织测试与分析。研究结果表明:采用浸润剂处理可以使玻璃表面生成新基团;浸润剂能够提高玻璃表面接触角,从而更易与树脂形成浸润状态,由此改善玻璃和树脂的界面结合状态,实现界面黏结特性的显著优化。在剥离测试中发现经浸润剂处理后,玻璃可以和树脂之间形成更强的界面结合作用;树脂从玻璃表面发生剥离之后,形成了光滑的玻璃片,同时还有部分纵横交错的划痕。     

高强度堵水剂裂缝细管模型堵水模拟实验

在裂缝性致密储层中，裂缝既是油流通道又是水驱窜流通道，在注水开发中由于裂缝的存在导致水驱波及效率低，从而形成无效注水开发。此外，裂缝性储层的封堵又存在大裂缝封堵效果差、有效期短等问题。鉴于此研制了水溶性酚醛树脂冻胶和单体地层聚合高强度堵剂体系，测定了堵剂在70℃下的成胶性能、稳定性以及封堵强度等。通过细管模拟裂缝研究了不同因素对堵剂突破压力的影响；通过可视化细管研究了堵剂在管中的突破方式以及影响因素。研究结果表明，水溶性酚醛树脂冻胶的突破压力随着冻胶强度的增加而增加，随着管径的增加而减小，随着注水速度的增加先减小、后增加，最后稳定；单体地层聚合堵剂的突破压力随着堵剂强度的增加而增加，随着管径的增加先增大、后减小。在可视化细管实验中，堵剂突破时并不完全沿细管中心突破，其堵剂的强度与黏附性等因素有关。     

Distribution-free composite Shewhart-GWMA Mann-Whitney charts for monitoring the process location

The Mann-Whitney (MW) statistic is one of the most recommended two-sample statistical tests when the assumption of normality fails to hold due to its robustness and fascinating properties especially when small sample sizes are involved. In order to improve the sensitivity of the generally weighted moving average (GWMA) monitoring scheme toward the detection of large shifts, in this paper, a new distribution-free phase II composite Shewhart-GWMA (CSG) scheme is proposed using the MW U statistic. The performance of the proposed scheme is investigated using the average run-length (ARL) and average extra quadratic loss (AEQL) values through extensive simulations. The performance of this newly proposed monitoring scheme is found to be superior when compared to numerous memory-type MW schemes (some existing and others introduced in this paper) in many situations. An illustrative example is given to demonstrate the implementation of the CSG MW U scheme using real-life data.     

Interconnected SiC–Si network reinforced Al–20Si composites fabricated by high pressure solidification

The microstructures and mechanical properties of the interconnected SiC–Si network reinforced Al–20Si composites solidified under high pressures were investigated. The results demonstrate that the complete interconnected SiC–Si network can be obtained by high pressure solidification, and the connected micron-sized pores are uniformly distributed in the interconnected SiC–Si network. The compressive strength and microhardness of the SiC/Al–20Si composites solidified under 3 GPa were 723 MPa and 229 HV_0.05, respectively. Furthermore, the fracture process of SiC/Al–20Si composites was studied by in situ TEM tensile testing. The result shows that the crack first initiated and propagated at the Al/Si interface under an external load, and the SiC particles in the interconnected SiC–Si network can effectively hinder the crack propagation, thus enhancing the strength.     

Preparation and characterization of Cf/Pollucite composites through geopolymer precursors

Continuous carbon-fibre-reinforced Cs-geopolymer composite (C_f/CsGP) were prepared, and its in-situ conversion was investigated during high-temperature treatments. The effect of treatment temperature on the thermal evolution process and mechanical properties of the resulting products were systematically evaluated. The results indicated that the crystallization temperature of C_f/CsGP composite was considerably delayed because the amorphous structure of carbon fibres was not conducive as a nucleation substrate for pollucite derived from the CsGP matrix. Moreover, the integrity of the corresponding resulting products derived from the C_f/CsGP composite were damaged due to thermal shrinkage that occurred during the high-temperature treatment process. When treatment temperature was ≤1200^oC, the mechanical properties of the corresponding products exhibited an upward trend, which was ascribed to the improvement of the densification degree of the resulting composite and well interface-bonding state between carbon fibres and pollucite. However, the mechanical properties of the resulting composites decreased with the treatment temperature continued increased from 1200 to 1400^oC. This phenomenon was attributed to the impairment of fibre properties caused by interfacial reactions.     

Interface regulation effects on mechanical behavior of heterostructure Ti6Al4V/TiAl-based laminated composite sheets

Design of architectured composites with layered-ordered structure can solve the strength-toughness mismatch problem of structural materials. In the present study, heterostructure Ti6Al4V/TiAl laminated composite sheets with different thicknesses of interface layer and TiAl composite layer were successfully produced by hot-pressing technology. The effects of interface regulation and laminated structure on their mechanical properties, crack propagation, and fracture behavior were studied. The results indicated that compressive strength of the sheets increased with the decrease in interface thickness. Compressive strength of TiAl composite sheet with thicker composite layer reached 1481.55 MPa at the arrester orientation with sintering holding time of 40 min, which was 25.96% higher than that of the sheet obtained at 120 min. Analysis indicated that the interface area transferred stress through slip bands and through-interface cracks. Compressive strength at the divider orientation reached 1443.06 MPa, which was 45.78% higher than that of the sheet obtained at 120 min. In this case, the interface area transferred stress through slip bands and along-interface cracks. For TiAl composite sheets with thinner composite layer, compressive strength was further improved to 1631.01 MPa and 1594.66 MPa at the arrester and divider orientations with sintering holding time of 40 min, respectively. The ductile metal layer exerted a significant toughening effect. Both interface regulation and laminated structure transformation could enhance the hetero-deformation induced (HDI) strengthening and improve the comprehensive mechanical properties of the composite sheets.     

In-situ synthesis of 15R-Sialon from Al-Si3N4-Al2O3 composite at 1500°C via liquid-phase sintering

In this study, alumina-based composite with 12 wt% Al and 16 wt% Si₃N₄ was designed to achieve the synthesis of 15R-Sialon reinforced alumina composite. To investigate the reaction mechanism, two-step sintered Al-Si₃N₄-Al₂O₃ samples at different temperatures ranging from 600°C to 1500°C were prepared and characterized via X-ray diffraction and scanning electron microscope (SEM). The results revealed that 15R-Sialon was synthesized at 1500°C through a novel liquid Si phase sintering and Si₃N₄ played as a precursor and a reactant. First, Si₃N₄ precursor reacted with Al to form intermediate phases AlN and Si, which were not further transformed below 1400°C. When the sintering temperature was 1500°C, the formed Si presented as a liquid phase, under the influence of which plate-like15R-Sialon was generated from Al₂O₃, residual Si₃N₄, and derived AlN. The obtained Si was also involved in the synthesis of 15R-Sialon and completely transformed. In addition to the AlN from Si₃N₄, the AlN deriving from the nitridation of Al may not react with liquid Si. Compared to 15R-Sialon from liquid Si, plate-like 15R-Sialon with smaller size was generated from AlN, SiO, and O₂.